25 + Years Engineer Experience Steel Profile Zinc Metal Roof/Wall Sheet Double Layer Roll Forming/Making Machine with Electric Cutting

Product Description

25 + Years engineer experience steel profile zinc metal roof/wall sheet double layer roll forming/making machine with electric cutting
 

Our Advantages

Zhongyuan Machinery Manufacturer established in the year 2003,manufacturing and exporting Metal Roll Forming Machines.
All efforts are devoted to the research and development of how to provide customers with high-quality and durable molding machines

Our main product Metal Roll Forming Machine, such as C/Z Purlin Roll Forming Machine, Cold Sheet Forming Machine,Metal Deck Roll Forming Machine,Metal Deck Roll forming Machine. etc.  

Our company hassuccessfully established and passed the ISO9001 quality insurance system,
Also they had been approved with CE certificate.

For our roll former, 36 month free warranty,
And our company promises that we will provide product service life maintenance service.

Sales area                                          Experience                              Machines produced
 
70+ countries                                    22+ years                                 1200+ sets  
 

Product Parameters

 

Machine model	Double Layer Machine	Operation way	Automatic machine
Certification	ISO9001,CE	Warranty	36 Months
Customized	Customized	Advantage	More 10 years life time
Weight	About 16T	Material thickness	0.3 mm-0.7mm
Suiting material	color steel coils & aluminum coils	Cutting material	Cr12 Mov.with quenched treatment
Main motor	7.5KW	Forming rollers qty.	20&30 stations
Shafts diameter	72mm	Roller Material	high grade No.45 forged steel
Machine frame	H400	Wall thickness	40mm
Forming speed	30-35m/min.	Transportation	In Containers,suiting for sea and road transmission.
Trademark	Zhongyuan	HS Code	84552210

 

Suiting Raw Material
 

Feeding width or coil width	1200mm (Can be designed as per buyer's request)
Effective width	1000&900mm
Material Thickness	0.3-0.7mm
Applicable material	color steel coils & aluminum coils
Yield strength of material	Q235

Steel double layer roll forming machine Components

Manual decoiler	1 pc (capacity:5 tons)
Guiding Equipment	1set
Roll Forming Equipment	1set
Auto Electrical Cutting Device	1set
PLC Control Panel	1set
Tool Box	1set

Components description of double layer wall sheet roll forming machine
Double-layer roof roll forming machine body parts

1.Guide device

Feeding material guide device, use high speed steel on both sides; its feature of
High hardness, high wear resistance and high heat resistance to guarantee long life.


2.High Accuracy Shafts
Solid shafts dia. 72 mm for material thickness.
All shafts are tooled twice by cylindrical grinding machine to ensure final precision.
Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.
 

3.Rollers of double layer roll forming machine pictures
All Rollers manufactured from 45# steel   
CNC machines can improve rollers precision.  
Chromate finish on surface to add hardness of rollers.
 

4.Design bearings inside forming rollers
Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.  


5.Main double layer roll forming machine at low prices with hydraulic body
Side wall thickness: Q235 with thickness of 40mm
16A-1 Chain and gear move the line, motor drives, 20&30-steps stations to form
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
All processed rollers are assembled on the carpet to avoid scratching on the rollers' surface.
 

6.Automatic Cutting system
Post to cut, stop to cutting or no-stop cutting for option
All cutting frame are heat treatment to remove the original stress of steel, reduce deformation, improve stability 
Cutting tool material: Cr12MoV,hardness can reach 58-60Hrc.
Machine can cut as buyers wanted sheet length,full automatically.   

7.Automatic PLC Control System
Control The Quantity And Cutting Length Automatically
Input the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.
One time buyer can set 20 batch data in the programme.

Components of control system	PLC, Inverter, Touch Screen, Encoder, relays, etc
PLC	Mitsubishi (Japanese brand) (Siemens for option)
Inverter	Mitsubishi (Japanese brand) (Siemens for option)
Touch screen	Mitsubishi (Japanese brand) (Siemens for option)
Encoder	OMRON or NEMICON (Japan brand)
Limit switch	Cut-to-Length Tolerance≤±1 mm

Packaging & Shipping

 

1.1*40GP&1*20GP container for loading one set double layer metal roll form making roof machine with decoiler. 
2. Main machine body and decoiler is load naked (tighten to container with steel wire rope). 
3. Spare parts and operating tools are loading in tooling box.
Delivery : about 100 days 

 

Hot Product

Company Profile

22+ years history in Metal roll forming machine industry
25+ years experienced engineers
Focus on machine quality with reasonable price
59 sets processing equipment, including in 12 sets CNC tooling machines.
Experienced technician can be sent to install machines abroad
100+ sets of machines exported each year
70+ countries using Zhongyuan Machines

Zhongyuan Machinery Factory is much experienced manufacturer of metal forming machinery with ISO quality system. " All-in-house source" - from raw material to the final high-precision roll forming machine,all done in Zhongyuan machinery factory. So that we can control our made roll forming machines quality and delivery time of roll forming machines. Our R&D department is staffed with senior engineers who have 25 years experience in metal forming machine industry.

Zhongyuan company has built a competitive cost advantage through the model of trying large-scale manufacturing and centralized procurement. In the past, present and future, as a well-known metal forming equipment manufacturer in China, Zhongyuan has always been customer-centric, strives for survival by quality, insists on the selection of high-standard raw materials and high-quality accessories, and implements strict process standards and quality standards. To ensure the safety and reliability of product performance, and continue to provide our customers and friends with highly cost-effective products and services.

Contact us

 

 

FAQ