| Customization: | Available |
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| After-sales Service: | Provide |
| Type: | Rolling Machine |
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Zhongyuan Machinery Manufacturer established in the year 2003,manufacturing and exporting Metal Roll Forming Machines.
| Iterm | Specification | ||
| Type | galvanized steel sheet | ||
| Material | Thickness(mm) | 2.0-3.0 | |
| Yield strength | Q235 or 34Ksi | ||
| Roller material | GCr15 bearing steel with quench treatment | ||
| Forming speed(m/min) | About 8-10m/min | ||
| Step distance | Adjustable according to requirement (>=250mm) | ||
| Speed adjusting mode | AC Frequency | ||
| Roller drive | Decelerating motor + Chain drive | ||
| Type of cutting | after roll-formed and length-set cutting | ||
| Cutter material | Cr12 mold steel quench treatment | ||
| Length measurement | Encoder | ||
| Control mode | Mitsubishi PLC | ||
| Operating mode | Button + Mitsubishi Touch screen | ||
| Total power(kw) | 56KW (Depend on final design) | ||
| Uncoiler's loading capacity | Max. Capacity: 5000kgs (can be increased to be 10T) |
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| Decoiler | 1set | ||
| Feeding & guiding device | 1set | ||
| Punching device | 1set | ||
| Main roll forming machine | 1set | ||
| Hydraulic station | 1set | ||
| Controlling system | 1set | ||
| Run out table | 1set |
Components description of Highway Guardrail Forming Machine
1. Guide device
Feeding material guide device, use high speed steel on both sides; its feature of
High hardness, high wear resistance and high heat resistance to guarantee long life of machine.
2. Rollers of machine
All Rollers are made from Cr12MOV.,Hardness 58-60HRC.
CNC machines can improve rollers precision.
Chromate finish on surface to add hardness of rollers.
3. High Accuracy Shafts
Solid shafts dia. 82 for material thickness.
All shafts are tooled twice by cylindrical grinding machine to ensure final precision.
Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.
4.Design bearings inside forming rollers
Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.
5. Main machine body
Machine frame made from H450 type steel by welding,planned on surface to guarantee precision
Side wall thickness: 45mm
Motor Driving, Worm gear driving transmission, about 15-steps stations to form
Main Motor=7.5KWx3, Frequency speed control
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Forming speed 25-30m/min.
All processed rollers are assembled on the carpet to avoid scratching on the rollers' surface.
| Components of control system | PLC, Inverter, Touch Screen, Encoder, relays, etc |
| PLC | Mitsubishi (Japanese brand) (Siemens for option) |
| Inverter | Mitsubishi (Japanese brand) (Siemens for option) |
| Touch screen | Mitsubishi (Japanese brand) (Siemens for option) |
| Encoder | OMRON or NEMICON (Japan brand) |
| Relays | Schneider(French brand) |
| Limit switch | Schneider(French brand) Cut-to-Length Tolerance≤±1 mm |
1. The warranty is 36 months after the client receives the machine.
Within The 36months, we will send replacement parts to the client free of charge.
2. Provide life technology support and maintenance service .
3. Operation manual and installation videos will be supplied to buyers when delivery of machines.
1) Q: Are you manufacturer or trading company?
A: We are professional manufacturer for metal cold roll forming machine since 2003.
Our efforts are devoted to the research and development of how to provide customers with high-quality and durable roll forming machines.
2) Q: Do you provide installing and training overseas?
A: Yes. We can send technician to install the machines when you get machines in your factory.
Also we provide operation manual and installation video to guide your installation.
3) Q: How is your after sales support?
A: For our roll former, 36 month free warranty,
And our company promises that we will provide product service life maintenance service.
4) Q: How does your factory do regarding quality control?
A: We choose famous steel company to buy raw material for our machines,
All-in -House processing way to guarantee part of machines quality,
Our company has successfully established and passed the ISO9001 quality insurance system,
Also they had been approved with CE certificate.
Quality control complies with ISO9001 .
5) How can I trust you that machines pasted testing running before shipping?
A: 1) Each machine will be inspected in our Quality Inspection Department .
Buyers will get detail inspection video and record for his ordered machines.
2) We welcome your visit us and test machine by yourself in our factory. Or you arrange your friends or partner in China to do inspection before delivery.
6) Q: Do you sell only standard machines?
A: No. We can design machines as per your request. For example, your profile drawing, your special technology request, etc.
7) Q: What is your warranty?
A: For our made roll forming machines , guarantee 36 month free warranty,
And our company promises that we will provide product service life maintenance service.
8) Q: How do you guarantee I can get good quality machine from your company ?
A: We say you can get good quality machine from us not to boast about how great we are. We have so many successful cases with our customers. For example, one customer from Macedonia sent email to feedback that he is happy for our made one set of roof and wall roll forming machine and one set of step tile machine which were bought in 2009.
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